Morgan Advanced Materials The Oil & Gas Conference August 19, 2014 Dr. Michael Murray, C.T.O. www.morganadvancedmaterials.com 1
Contents Overview of Morgan Group Morgan in the oil and gas market Engineered solutions for oil and gas Thermal management Sensor and sonar Connectivity Seals and bearings Wear 2
Morgan Advanced Materials An advanced materials company providing technically complex, bespoke solutions to its customers, enabling them to address global trends such as energy demand, healthcare and environmental sustainability 2013…
What we do Cutting edge material science Sophisticated application engineering Solving complex challenges in technically demanding applications Collaborating with our customers, to provide custom solutions, enabling their products…
What differentiates us Advanced material science and processing capabilities Our applications engineering experience A strong history of innovation and reinvention Consistent and reliable performance A truly global footprint…
Focusing on technically demanding, growth markets Energy Transportation Electronics Security and Defence Healthcare Industrial Petrochemical 6
Our products give us a leading position in the markets we serve Insulating Metallised Engineered Fibre Firebricks / Fire Protection Ceramics and Braze Alloys Ceramics Castables Assemblies Composites Sensors and Speciality…
Providing products and services to a global customer base 25% 38% 37% North America Europe Asia, Rest of World 2013 Sales by destination 8
Working closely with our customers in order to provide optimised solutions Applications Engineers work with customers to establish operating conditions and design constraints Combining our materials expertise, market understanding…
Contents Overview of Morgan Group Morgan in the oil and gas market Engineered solutions for oil and gas Thermal management Sensor and sonar Connectivity Seals and bearings Wear 10
Morgan Advanced Materials works across the oil and gas value stream Upstream Midstream Downstream Exploration & Production Transportation & Storage Refining & Distribution Land drilling O&G pipelines Petroleum refining plant…
Morgan in the oil and gas market Morgan Advanced Materials has over 60 years experience in the energy market developing high-performance components Our products help to ensure the reliability of severe-duty service valves, pumps and…
Engineered solutions for oil and gas Product Groupings Example applications Instrumentation and Sensor & Sonar Sensing Equipment Subsea Interconnect Connectivity Systems Downhole Drilling Brazing Equipment Oilfield Service…
Morgans solutions provide significant value to the oil and gas industry Braze alloys extend drill bit life providing higher customer ROI Ceramic connector solutions extend life and increase uptime in HPHT applications FireMaster…
Case study: oil rig safety Morgan provided 10,000m2 of FireMaster Marine Plus blanket for living quarters of the fixed processing platform on 20% Lighter than Gudrun oil field. Superior conventional thermal conductivity…
Case study: petroleum industry equipment Our Seals and Bearings business produces PGS-100 graphite-loaded sintered silicon carbide, which is the material of choice for a wide range of 100% petroleum industry Better than any…
Case study: bitumen furnace feed valves Morgan supplied Nilcra Zirconia components for use in furnace feed valves for hot abrasive Canadian oil 300% sands. The timing for Increase in time valve replacements was between valve…
Contents Overview of Morgan Group Morgan in the oil and gas market Engineered solutions for oil and gas Thermal management Sensor and sonar Connectivity Seals and bearings Wear 18
Superwool Fiber offers up to 40% lower thermal conductivity than competitive insulation at 1000C Competition RCF Competition RCF Superwool Plus Superwool Plus Superwool Plus Superwool Plus 98Kg/m3 128Kg/m3 98Kg/m3 128Kg/m3…
Fire protection for off-shore platforms and floating production storage FireMaster Marine Plus blanket provides many benefits: An average weight saving of 20 tonnes in living quarters and 40 tonnes in the support structure Highly…
Morgans superior insulation properties provide valuable time in the event of a fire Protection for off-shore platforms, floating production storage and liquid natural gas terminals Morgan is the only insulation company in the…
Insulating fiber innovation path C Differentiation and margin generation 1750 Next generation Sol Gel low bio persistent Innovation path fiber 1400 Superwool XT* RCF Superwool Plus & HT* 750 New low bio-…
Contents Overview of Morgan Group Morgan in the oil and gas market Engineered solutions for oil and gas Thermal management Sensor and sonar Connectivity Seals and bearings Wear 23
Sensors for flow metering Water flow Gas flow Air flow Pressure sensors Air-in-line sensors 24
Morgans sensors work effectively in harsh environments Environmental specifications: Up to 150 degrees C continuous in 95% humidity environment Pressure specification on housings tested to 100 bar Fully customisable housing and…
Contents Overview of Morgan Group Morgan in the oil and gas market Engineered solutions for oil and gas Thermal management Sensor and sonar Connectivity Seals and bearings Wear 26
Morgans ceramic feed throughs and connectors are used in sub-sea and oil exploration Morgans ceramic to metal single pin feed throughs and connectors are designed for high performance and reliability High dielectric strength, voltage…
Contents Overview of Morgan Group Morgan in the oil and gas market Engineered solutions for oil and gas Thermal management Sensor and sonar Connectivity Seals and bearings Wear 28
Morgan PGS silicon carbide reduces seal face wear - up to 2x service length of competitive product PGS100 Morgan PGS silicon carbide Graphite Loaded Pressureless Sintered extends the service length of Silicon Carbide seal faces by…
Contents Overview of Morgan Group Morgan in the oil and gas market Engineered solutions for oil and gas Thermal management Sensor and sonar Connectivity Seals and bearings Wear 31
Our ceramic materials are suitable for high wear applications Oxide Ceramic Materials Silicon Carbide Materials Carbon and Graphite Materials Toughened Zirconia Materials 32
Morgans Nilcra Zirconia Z-Max Ball Valve Strong and tough Highly resistant to chemical corrosion Superior abrasion resistance Maximum size capability 500mm outer diameter with 75mm cross section Transformation Toughening makes…
Morgans hydrocyclones extend equipment life, reducing operating costs and downtime Hydrocyclones: De-sanding De-oiling Providing the following benefits: Joint strength and high flexural resistance High wear resistance Tight…
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